1、Sticky membrane
Formation reasons:Mold surface finish is not good.
Solution:Increase mold surface finish.
Formation reasons:Material shrinkage is too high or too low.
Solution:Improve the shrinkage properties of materials.
Formation reasons:Pressure is too high.
Solution:Reduce the molding pressure appropriately.
Formation reasons:Die ejector rod is not parallel.
Solution:Check ejector lever balance.
2、Lack of material, air holes
Formation reasons:Insufficient pressure.
Solution:Increase pressure appropriately.
Formation reasons:Underexhaustion
Solution:Increase exhaust frequency.
Formation reasons:The mold temperature is too high or too low.
Solution:Adjust mold temperature.
Formation reasons:Material shortage.
Solution:Add Material.
Formation reasons:Pressing too fast or too slow.
Solution:Adjust the speed of die closing.
3、Warping, Distortion
Formation reasons:Too short holding time and inadequate assimilation.
Solution:Increase the holding time.
Formation reasons:Material shrinkage too high.
Solution:Change material shrinkage rate.
Formation reasons:Mold temperature too high.
Solution:Adjust mold temperature appropriately.
Formation reasons:No shape after the mold
Solution:After the mold, set the product until the temperature drops.
4、Charcoal
Formation reasons:There are dead corners in the mold.
Solution:Improve mold venting.
Formation reasons:Insufficient exhaust.
Solution:Increase exhaust frequency.
Formation reasons:Mold temperature too high.
Solution:Reduce mold temperature.
5、A crack
Formation reasons:Insufficient curing, improper mold temperature.
Solution:Increase curing time and adjust mold temperature.
Formation reasons:Material shrinkage is too high or too low.
Solution:Adjust shrinkage rate of material.
Formation reasons:Ejector lever ejection is not balanced.
Solution:Check that the ejector lever of the mold is parallel.
Formation reasons:Improper insert temperature.
Solution:Properly preheat before inserts.
Formation reasons:The mold surface is not smooth.
Solution:Increase mold surface finish.
6、Bubble
Formation reasons:Mold temperature is too low and curing is not sufficient.
Solution:Increase mold temperature, increase curing time.
Formation reasons:There is moisture in the material.
Solution:Check the moisture test of raw materials.
Formation reasons:Mold temperature is too high.
Solution:Reduce mold temperature.
7、White dot
Formation reasons:Mold closing progress is too slow.
Solution:Fast mold closing after feeding.
Formation reasons:The mold temperature is too high, and the material has been pre-cured.
Solution:Reduce mold temperature.
Formation reasons:Too much deflating time and frequency.
Solution:Fast exhaust after mold closing, reduce the number of exhaust.