Frequently question and solution of SMC production

SMC UPR

· FAQS

1、Sticky membrane

Formation reasons:Mold surface finish is not good.

Solution:Increase mold surface finish.

 

Formation reasons:Material shrinkage is too high or too low.

Solution:Improve the shrinkage properties of materials.

 

Formation reasons:Pressure is too high.

Solution:Reduce the molding pressure appropriately.

 

Formation reasons:Die ejector rod is not parallel.

Solution:Check ejector lever balance.

 

2、Lack of material, air holes

Formation reasons:Insufficient pressure.

Solution:Increase pressure appropriately.

 

Formation reasons:Underexhaustion

Solution:Increase exhaust frequency.

 

Formation reasons:The mold temperature is too high or too low.

Solution:Adjust mold temperature.

 

Formation reasons:Material shortage.

Solution:Add Material.

 

Formation reasons:Pressing too fast or too slow.

Solution:Adjust the speed of die closing.

 

3、Warping, Distortion

Formation reasons:Too short holding time and inadequate assimilation.

Solution:Increase the holding time.

 

Formation reasons:Material shrinkage too high.

Solution:Change material shrinkage rate.

 

Formation reasons:Mold temperature too high.

Solution:Adjust mold temperature appropriately.

 

Formation reasons:No shape after the mold

Solution:After the mold, set the product until the temperature drops.

 

4、Charcoal

Formation reasons:There are dead corners in the mold.

Solution:Improve mold venting.

 

Formation reasons:Insufficient exhaust.

Solution:Increase exhaust frequency.

 

Formation reasons:Mold temperature too high.

Solution:Reduce mold temperature.

 

5、A crack

Formation reasons:Insufficient curing, improper mold temperature.

Solution:Increase curing time and adjust mold temperature.

 

Formation reasons:Material shrinkage is too high or too low.

Solution:Adjust shrinkage rate of material.

 

Formation reasons:Ejector lever ejection is not balanced.

Solution:Check that the ejector lever of the mold is parallel.

 

Formation reasons:Improper insert temperature.

Solution:Properly preheat before inserts.

 

Formation reasons:The mold surface is not smooth.

Solution:Increase mold surface finish.

 

6、Bubble

Formation reasons:Mold temperature is too low and curing is not sufficient.

Solution:Increase mold temperature, increase curing time.

 

Formation reasons:There is moisture in the material.

Solution:Check the moisture test of raw materials.

 

Formation reasons:Mold temperature is too high.

Solution:Reduce mold temperature.

 

7、White dot

Formation reasons:Mold closing progress is too slow.

Solution:Fast mold closing after feeding.

 

Formation reasons:The mold temperature is too high, and the material has been pre-cured.

Solution:Reduce mold temperature.

 

Formation reasons:Too much deflating time and frequency.

Solution:Fast exhaust after mold closing, reduce the number of exhaust. 

 

 

All Posts
×

Almost done…

We just sent you an email. Please click the link in the email to confirm your subscription!

OK